From the start, this buildup was designed to recreate those glory years of the mid ’60s to early ’70s, when big-block Corvettes reigned supreme. Merely checking off the L71 or L89 engine on the option list back in 1969 (the year our C3 was built) would have given our screaming yellow roadster the much coveted “King of the Road” status. (Yes, the L88 option had more horsepower, but it seemed the only place you could find one was in a magazine or at a racetrack.)
Powdercoated suspension pieces...
Powdercoated suspension pieces and urethane bushings show attention to detail.
Those Vettes were aerodynamic and nimble, too. And with four-wheel disc brakes and a state-of-the-art independent rear suspension, they could trounce anything on the street in acceleration, handling, or stopping. The idea for this project was to not just preserve our ’69’s built-in performance attributes, but to elevate them to another level entirely.
This final feature in the series is where the rubber meets the road, and we have to admit to a certain sense of trepidation. Did we set the bar a little too high? Here’s a quick recap of our wish list:
An easy-to-live-with big-block that could run on pump gas and make way more power than an original 427/435 A high-tech, fuel-injected, Tri-power setup that would look just like the original L89 and still fit under a stock 427 hood A modern, electronically controlled, four-speed overdrive transmission capable of handling big horsepower and torque And finally, an IRS that wouldn’t explode when we dropped the hammer
Braided fuel lines from Summit...
Braided fuel lines from Summit Racing are routed along the outside of the chassis, behind the rocker panel, to avoid excessive heat from the engine and exhaust system.
Notice anything missing? Borgeson’s...
Notice anything missing? Borgeson’s power-steering kit eliminates the unsightly and constantly leaking power-assist slave cylinder. Read more about this killer steering upgrade elsewhere in this issue.
Slotted and partially drilled...
Slotted and partially drilled rotors from EBC Brakes, along with EBC performance pads, are specifically designed to work with our factory-style calipers. Be sure to use high-temp caliper paint if you want to add some color.
Throw in some steering, suspension, and braking upgrades for good measure, along with a goal of achieving better gas mileage than the small-block we took out. Maybe we should have titled the project “Mission Impossible”!
F&B’s fuel module is mounted...
F&B’s fuel module is mounted directly under the gas tank and houses two Walbro high-volume electric fuel pumps.
As everyone knows, the dynamometer doesn’t lie. So the acid test for this build would come on the engine dyno at Lamar Walden’s shop, with Rob Walden at the throttle.
Rob began by firing up our 454ci engine, which, much to our surprise, idled perfectly at around 800 rpm. If that doesn’t convince you of the superiority of electronic fuel injection, we don’t know what will. It sounded awesome to boot.
Once the engine was up to temperature, Rob made an initial pull to 5,000 rpm, well below the big-block’s redline. The dyno read 520 hp and 570 lb-ft of torque—not a bad start.
He then let everything cool down before making a second pull. This one went to 6,000 rpm, yielding dyno readings of 600 hp and 520 lb-ft.
Rob Walden adjusts the throttle...
Rob Walden adjusts the throttle linkage to ensure we achieve wide-open throttle for our dyno run.
“If you want more, we can easily spin it 6,500 rpm,” he offered. “It’ll probably do 620-630 hp.” It was getting late, though, and with our 600-horse target already achieved, we decided to call it a night. Besides, if Rob says it’ll do 620, who are we to doubt him?
He also pointed to the second dyno chart, which showed 540 hp at 5,000 rpm, as compared with 520 hp at 5,000 rpm on the first pull. “It’ll make more power…as the engine breaks in and the FAST computer self-tunes,’’ he explained.
For a full breakdown of our big-block’s output at various rpm points, check out the accompanying dyno chart. It’ll make it crystal clear why Rob called this motor a “two-stump puller.”
Our 454 reaches 600 hp and...
Our 454 reaches 600 hp and 520 lb-ft of torque right before the programmed fuel shut-off kicks in at 6,000 rpm.
Just prior to our on-road evaluation, it became obvious that a minor adjustment was necessary. The rear of the car was sitting too high, and there was no way to get the ride height correct with the existing hardware. A call to the guys at Van Steel revealed that we needed a “low-arch” 330-pound unit to drop the rear to an acceptable level, control the car’s “squat” under acceleration, and keep the Denny’s “nitrous-ready” halfshafts in proper geometrical alignment. The 330-pound piece would also provide better ride quality for our street application.
An exhaust bung is welded...
An exhaust bung is welded in just aft of the collector for our O2 sensor.
Hangers lined with rubber...
Hangers lined with rubber are mounted to the crossmember to keep the exhaust tubes centered and eliminate rattle.
Precision Corvette Differential...
Precision Corvette Differential and Denny’s “nitrous-ready” halfshafts handle the tire-shredding torque. Note the aluminum QA1 adjustable gas shocks and Van Steel low-arch composite spring.
With the correct rear spring installed, the ride height adjusted, and a four-wheel alignment done, it was time for the car’s maiden voyage.
Once our ’69 was moving under its own power, it was immediately clear that we had met (or exceeded) all of our goals with the EFI 454/4L60E drivetrain combination. This modern setup really embarrasses the car’s old 406 small-block and 700R4 trans in every area. Add in the steering, braking, and suspension upgrades, and the term “home run” comes to mind.
Jim Ellis Chevrolet displays...
Jim Ellis Chevrolet displays our completed project in its Corvette showroom. Volunteer Vette/Van Steel spring combo and 17-inch wheel-and-tire package deliver the perfect stance.
It’s also important to point out that this was not a “custom” build. All of the we used parts are readily available from the suppliers listed in our Source Box, and there was no need for welding or custom fabrication along the way. Factor in that we doubled our horsepower and increased fuel mileage by 50 percent, and the results start to look more like a grand slam than just a home run.
So now when someone asks us (and they will ask us), “Does it have a big-block?” we’ll respond, honestly, “Hell, yes!”
Be sure to visit www.vetteweb.com to see a video of our EFI big-block on the dyno.
“Powerful, responsive, torquey…whichever adjective you prefer, the right pedal delivers the ability to smoke the tires and inhale large stretches of real estate with ease.
“This FAST fuel injection provides the kind of metering a carburetor can only dream about. Hot, cold…it makes no difference. Perfect starts, consistent and smooth idle, and seamless power that appears to be endless.
“No hiccups, sputtering, or ‘loading up’ like with the original 3x2 carb setup.”
Steering response, ride quality, and handling:
“Steering response is immediate. Just think about changing lanes and you’re there. Turn-in is precise, with good feedback through the wheel. The Borgeson steering box also delivers a quicker ratio lock-to-lock, so less input is required.
“These urethane bushings provide a more direct connection to the pavement. The car feels like it’s really screwed together.
“The heavy-duty sway bars, gas shocks, and a set of modern Firestone radials produce one great handling package…much improved over the original setup.
“There’s minimal body roll, if any, and the front tires stick nicely in the turns. Just don’t feed in too much throttle: It’ll break the rear tires loose if you’re not judicious.
“The Gearstar 4L60E is one of the most startling improvements. The old 700R4 took all the fun out of this Vette. It shifted from First to Second in about 10 feet and was in Fourth gear by the time you hit 20 mph. The 4L60E gives us infinite adjustability on the shift points and firmness. And you can easily do it all with the handheld programmer.
“There’s no hunting for the right gear. Drive easy, and the motor seems to always be hitting a sweet note. Want to ‘giddyup’? A slight press of the accelerator will drop you down a gear for instant response.
“Nice drop in rpm on the highway. We hit 70 mph at just 2,300 on the tachometer.”
“Miraculous! A 600-plus-hp big-block that delivers 21 mpg on the highway and a 50 percent increase in fuel mileage over the old 406 small-block.
“Fuel economy in town? Who cares? Stoplight-to-stoplight driving gives us a chance to enjoy the rush and avoid the high-speed traffic tickets.”