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Interior Decorating

A Different Approach To A C5 Interior Makeover
By Bob Wallace
Chevrolet Corvette C5 Interior Seats
Before...
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...After
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Out with the old... Westminster... 
   
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Out with the old... Westminster Auto Upholstery's Albert Barella takes a logical and mandatory first step by removing both seats from the '00 coupe.
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The procedure is essentially... 
   
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The procedure is essentially identical for both seats, so we'll follow Albert along as he re-covers the driver's seat.
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First he takes off the seat... 
   
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First he takes off the seat adjuster switch panel from the outside of the seat. The recliner handle must be detached (it's retained by a "C" spring clip) before the switch panel can come off.
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Next Albert clips apart the... 
   
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Next Albert clips apart the hog rings that hold the internal listing (a skirt off the back, i.e. tail, of the seat cushion cover that wraps around and under the seat frame)...
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...then unties the drawstring... 
   
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...then unties the drawstring that ties the seat cushion to the lower seat frame.
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More hog rings hold the side... 
   
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More hog rings hold the side and rear listings together.
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These also must be clipped... 
   
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These also must be clipped apart.
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And finally Albert lifts away... 
   
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And finally Albert lifts away the seat cushion, complete with its stock, black leather cover.
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Albert unzips the seat back... 
   
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Albert unzips the seat back cover, using a small hook tool, then carefully pops off the bezel for the seat back release, high on the backside of the seat back.
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Now he can peel off the stock... 
   
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Now he can peel off the stock seat back cover. The cover is held in position in the contours of the formed foam cushion with a heavy duty grade Velcro(R) (the black strip visible between the back cushion and inside bolster). We discovered a couple unsettling but minor problems--the outer bolster was damaged (arrows) and...
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...the Velcro(TM) strips would... 
   
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...the Velcro(TM) strips would rip off the foam very easily. The strips will be glued back onto the foam with contact cement.
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Albert also elected to repair... 
   
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Albert also elected to repair the damaged bolster. First he sprayed contact cement into the ripped area, all the way down to the cloth liner on the back side of the foam and, after allowing the cement to get slightly tacky, pressed the torn segments back together.
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Considering how fragile this... 
   
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Considering how fragile this section (the outer seatback bolster) seems to be, Albert and shop owner Pete Engel decided that the bolster's repaired area should be reinforced. Albert began by spraying a light coating of contact cement onto the back side of a piece of 1/4-inch thick foam with liner, then onto the bolster.
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Once the cement had begun... 
   
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Once the cement had begun to get tacky Albert carefully spread the lined foam reinforcement over the repair area, then trimmed it to fit around the edges.
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At this point, and since this... 
   
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At this point, and since this was no longer strictly a pull off the old covers and slap on the new ones, Albert suggested we build up the bolsters a little. After scrounging up some Dacron(TM) fill (similar to "batting" used in quilts) Albert sprayed some contact cement onto the bolsters and one side of the pieces of Dacron(TM) fill.
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After fitting the pieces of... 
   
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After fitting the pieces of Dacron (TM) fill to the bolsters, Albert rough-trimmed them to shape and test-fitted the back rest cover.
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There was too much material... 
   
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There was too much material on the bolsters so Albert peeled back the cover to trim and shape the bolster padding a little...
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...and pulled the cover over... 
   
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...and pulled the cover over once again.
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The fit was perfect so Albert... 
   
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The fit was perfect so Albert began working the cover into position. This includes pulling it tight in all directions and working the cover into the formed contours in the backrest foam cushion to affix the Velcro(R) strips on the foam to their corresponding strips sewn into the cover.
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Satisfied with the fit, Albert... 
   
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Satisfied with the fit, Albert zips up the cover and trims the foam ...
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...padding from the seat back... 
   
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...padding from the seat back release control opening and refits the bezel.
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The final step on the backrest... 
   
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The final step on the backrest was for Albert to fasten the plastic pinch track that holds the bottoms of the front and rear parts of the seatback cover together.
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Albert then turns his attention... 
   
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Albert then turns his attention to the seat base. Considering how easily the Velcros(R) on the backrest cushion ripped away from the foam, he takes extra care while removing the cover.
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After lining up the Velcro(R)... 
   
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After lining up the Velcro(R) strips (arrows) on the seat "bun" and the cover, Albert carefully fits the cover over the bun. He pays special attention to forcing the cover Velcros(R) into the grooves in the foam and onto the corresponding Velcro(R) strips on the bun.
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Then he fits the covered "bun"... 
   
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Then he fits the covered "bun" onto the seat frame and pulls the cover sides or listings over the sides of the seat bun.
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With everything pulled up... 
   
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With everything pulled up snug, Albert hog rings the side listings to the rear listing.
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Then he ties the drawstring... 
   
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Then he ties the drawstring in the new cover tightly around the frame.
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Now it's time to hog ring... 
   
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Now it's time to hog ring the seat tail flap to the frame, over (as well as covering and protecting) the drawstring.
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Reassembly includes bolting... 
   
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Reassembly includes bolting the seatbelt receptacle back to the seat...
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...and carefully cutting... 
   
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...and carefully cutting holes in the sides of the base for the recliner handle's splined shaft and for attaching the seat adjuster switch panel.
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Here's a trick to remember... 
   
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Here's a trick to remember if, and when you're working, with leather. One of the differences between a really nice looking upholstery job and a so-so one is how well the covers fit. To pull the leather surface taut, Albert first sprays them with distilled water...
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...massages it into the leather... 
   
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...massages it into the leather and works the leather surfaces...
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...then, after working the... 
   
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...then, after working the fit to his satisfaction, draws the leather tight by heating with a hi-temp hot-air gun. In case you didn't know, leather softens and stretches when wet and shrinks when dry--the wetting, massaging and shaping the wet leather, and heating it pulls the leather snugly onto the form it covers.
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Is it worth the work? We'd... 
   
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Is it worth the work? We'd say, "Yes!" The bolsters are slightly built up and the new covers fit over them beautifully. We can't wait to see the finished interior, which we'll highlight next month.
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WESTMINSTER AUTO UPHOLSTERY
1330 Blue Gum St., Dept. VM
Anaheim
CA  92806
Mid America Designs
P.O. Box 1368
Effingham
IL  62401

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