How many cubes can you stuff into a midyear Corvette before you say enough is enough? 350? 396? 454?

What if we let you in on the inside story of a red-on-red, previous NCRS winner '66 Corvette coupe that's now stuffed with 572 cubic inches of pure GM big-block power?

"I bought my '66 Corvette to go fast, but I was disappointed in its performance," Leroy Gonzalez, a shopping-center developer in Seffner, Florida, tells VETTE. "That's why it's now powered by a GM Performance Parts 572/620hp big-block."

The '66 Corvette was the fourth year of the marque's second generation. A total of 9,958 coupes and 17,762 convertibles were built, for a production total of 27,720 units. Of these, 9,755, like Leroy's, were optioned with the base-model 327/300hp Chevy small-block engine.

To transform his mediocre-mill midyear into a maniacally meteoric missile, Gonzalez put out a call to AntiVenom, a Corvette performance shop also in Seffner. "Leroy came to me and didn't know what he wanted to do with his Corvette," Greg Lovell, the shop's owner explains. "I offered to transplant a 505hp LS7 into the car, but he thought it wasn't impressive enough. He said that it had already been done many times in the hobby; instead he wanted something brutal, flashy, and intimidating."

After doing his research, Lovell decided the most impressive, yet streetable, crate engine offered by GM was the Deluxe 572/620. "When I saw it described in the GM Performance Parts (GMPP) catalog as 'the coolest collection of orange, chrome, and aluminum you've ever seen,' I knew it was the right motor for this Vette. The 620 hp and 650 lb-ft of torque sure didn't hurt our decision either," he says.

Dr. Jamie Meyer, GM Performance Parts Marketing Manager, agrees. "This is flat-out the baddest street Rat available that still happily runs on pump gas. Everything was designed to offer you the ultimate big-block experience. That's why we've given it the title 'King of the Street.'"

GMPP ships the Deluxe 572/620 crate engine turnkey, meaning it includes a single-plane aluminum intake, a Demon 850-cfm carb, Chevy-script valve covers, an electronic distributor, spark plugs and wires, an oil pan, and a starter. The buyer just has to add engine accessories, pulleys, and brackets. It features a cast-iron block with four-bolt mains, a 4.560-inch bore, a 4.365-inch forged-steel crank, shot-peened forged-steel connecting rods, and forged-aluminum pistons. It's topped with aluminum, rectangular-port heads with 112cc combustion chambers, 2.25/1.88-inch stainless steel valves, and 1.7:1 aluminum roller rockers. A 254/264-degree-duration hydraulic roller cam with 0.632/0.632-inch lift actuates the valvetrain, and compression sits at a premium-friendly 9.6:1.

To propel the transformation, Lovell removed the Corvette's original, numbers-matching 327/300 and bagged it for safekeeping. Then, confronted with the task of making the 572, its engine accessories, and the requisite cooling and braking hardware all fit within the close spaces of the Corvette's engine bay, he got to work.

"Physically, the 572 will bolt right into place in a midyear Corvette," Lovell says. "However, the factory-supplied oil pan comes extremely close to the ground; I swapped it out for a Milodon unit."

There were other challenges, too. "There was no room left for a GM power-steering reservoir or vacuum-assist power brakes. I had to hunt for a junkyard-jewel reservoir that would fit, and extracted one from a Lexus. A Hydroboost system met our space requirements, but just barely," he laughs. "In addition, I couldn't locate any off-the-shelf headers to mate up to the 572. Luckily, I was able to modify a set of Stainless Works '63-'82 big-block headers for clearance around the steering box."

Though this Vette's owner could have chosen the look of a traditional V-belt accessory-drive system for the project, he felt a Billet Specialties True-Trac Serpentine System was better qualified for the job, and its polished looks gave the engine the flashy appearance he wanted. The kit included a 105-amp Powermaster alternator, an Edelbrock reverse-rotation water pump, a Sanden SD7 A/C compressor, Billet Specialties' patented A/C manifold, a Mavel power-steering pump, a billet-aluminum tensioner, a Goodyear Gatorback belt, and all the pulleys, covers, and stainless-steel hardware needed for installation.

Other mods include a Be Cool aluminum radiator, a modified Barry Grant thermostat housing to give the radiator hose a stock-looking routing, twin 12-inch Be Cool fans, and an MSD tall-deck tach-drive distributor and 6AL ignition box.

Though most people would be content with running the 572 with its factory four-barrel, Leroy had a very special request concerning carburetion. "He told me he had a passion for Tri-powers, and he just wouldn't be truly happy without three carbs instead of one," Lovell says.

Hence, AntiVenom installed a Barry Grant (BG) Six-Shooter system, consisting of an aluminum, dual-plane Triple-D Induction intake, three 250-cfm Demon two-barrel carbs, and a progressive linkage, which allows it to cruise comfortably on the center two-barrel, then become a fire-breathing behemoth when the secondary carbs are engaged. According to the company, "Compared to a BG Speed Demon 850, the Six-Shooter was good for about 39 hp and 22 lb-ft of torque more on a GM Performance Parts 502 engine, according to our tests."

Delivering the 572's massive power through the rest of the drivetrain was the next stage of this Vette's epic evolution. Concerned that the car's original two-speed Powerglide transmission would shatter under the merciless torque loads presented to it, Gonzalez suggested a Tremec TKO-600 five-speed manual-trans changeover.

"Keisler really makes a well-thought-out conversion kit," Lovell says. "It includes the transmission, bellhousing, billet-steel flywheel, clutch package, crossmember adapter bracket, driveshaft, factory shifter location, shift handle, and boot. It even includes reproduction C2 brake/clutch pedals and pads for a factory look."

The rearend remains stock with 3.55 factory gears, but the suspension received performance upgrades as needed. AntiVenom retired the stock front coils and rear transverse spring and replaced them with Vette Brakes & Products front and rear transverse leaf springs and rear offset control arms. Other than that, the ride and handling remain stock, with factory-style shocks at all four corners and a factory 7/8-inch sway bar in the front.

Braking, as expected, has been modernized to rein in the 572's potent personality; relying upon the factory's original four-wheel disc system would have been a losing proposition at each push of the pedal. Accordingly, Lovell modified the Vette's factory front and rear spindles to accommodate a set of bolt-on C6 Z06 brakes.

Exterior and interior upgrades are minimal, yet tasteful: a '66 big-block hood, new side-exhaust covers (housing Stainless Works 3-inch mufflers), and ZR1-style 20-spoke wheels (measuring 18x8.5 inches) wrapped in Michelin Pilot Sport rubber. The interior, meanwhile, remains factory stock down to its radio delete. (Sharp-eyed observers may notice the Keisler five-speed shift plate, which takes the place of the factory piece on the shifter console.)

Upon completion, Lovell had the honor of being the first person to drive the vicious, Viper-vivisecting Vette. "I tested it on a rainy day, so I had to gingerly apply throttle pressure and be very light on gear shifts. I've taken it out on dry days and blown the tires off in Third gear. At wide-open throttle, from 2,500 rpm up to a 6,000-rpm redline, the rear of the Corvette is enveloped in a huge cloud of rubber smoke until you let off of the gas-not that I ever do," he says.

Surprisingly, Lovell's favorite feature on this virile Vette is not its towering power, but its passionate sound. "The intense reverberation of the engine when the throttle activates the Six-Shooter's secondaries is awe-inspiring. It sounds like the carburetors are going to suck the hood in and expel it violently out the side pipes," he says.

Gonzalez, however, hasn't had many opportunities to enjoy his Vette yet. "He wants to find some time off just for him and the car, but until then, I'll just have to tell him how much fun it is to drive," Lovell says.

So are 572 cubic inches enough for this milestone-generation Corvette?

"There's no replacement for displacement," Lovell laughs. "Five hundred seventy-two cubes are just right . . . for now. As soon as GM comes out with a 632-cube big-block, you'll have to ask me the question again."

SPEC SHEET
Car '66 coupe
Owner Leroy Gonzalez
Block GMPP BBC tall-deck iron
Displacement 572 ci
Compression Ratio 9.6:1
Heads Rectangular-port aluminum, 112cc
Valves Manley steel, 2.25/1.88-in
Camshaft GM hydraulic roller;
0.254/0.264-deg duration,
0.632/0.632-in lift
Rocker Arms GM aluminum roller, 1.7:1-ratio
Pistons GM forged aluminum
Crankshaft GM forged steel
Connecting Rods GM forged steel
Intake Manifold Barry Grant Double-D
Induction 3x2
Carburetor Barry Grant Six-Shooter
Fuel Pump Edelbrock high-volume
mechanical
Ignition MSD 6AL
Exhaust System Stainless Works
headers (modified) with 2-in primaries
and 3-in collectors; 3-in SW stainless-steel
pipes and mufflers
Transmission Keisler TKO five-speed
Clutch Keisler/Sachs
Driveshaft Keisler
Front Suspension Stock with VB&P
composite transverse leaf conversion
Rear Suspension VB&P offset control arms
with narrowed composite leaf
Rearend Stock, 3.55 gears
Front Brakes '07 Z06
Rear Brakes '07 Z06
Wheels ZR1 chrome replica, 18x8.5-in
Front Tires Michelin Pilot Sport 255/40ZR18
Rear Tires Michelin Pilot Sport 255/40ZR18
Fuel Octane 93
Weight Unknown
Best E.T./MPH N/A
Best 60-ft. Time N/A
Miles Driven Weekly Approx. 10
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