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Pushing the Limits

They Said It Couldn't Be Done. Ken Adrianse Proved Them Wrong.
By Rob Wallace III
1965 Chevrolet Corvette Stingray Front Driver Side View Convertible
1965 Chevrolet Corvette Stingray Driver Side Rear View Convertible

1965 Chevrolet Corvette Stingray Rear View Convertible

1965 Chevrolet Corvette Stingray Engine View

1965 Chevrolet Corvette Stingray Elevated View Of Engine

1965 Chevrolet Corvette Stingray Driver Side View Of Interior

1965 Chevrolet Corvette Stingray Driver Side View Of Dashboard

1965 Chevrolet Corvette Stingray Close Up Of Supercharger
Once Ken had estimated the... 
   
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1965 Chevrolet Corvette Stingray Close Up Of Supercharger
Once Ken had estimated the ideal location for the Vortech supercharger under the hood, he began designing the mounting plates. After cutting-out and test-fitting numerous card templates, Ken transferred his design and milled the final bracketry from a 3/8-inch-thick 6061 aluminum plate. Because the original cylinder heads do not have accessory bolt holes, Ken had to find another way to attach the main mounting plate to the engine block. Bob Endress of Vortech Engineering suggested he use the left-side water pump bolt pattern. This design worked perfectly. However, Ken had to mill 3/8-inch off the left-side water pump outlet to compensate for the plate thickness. Ken decided to replace the stock water pump with an Edelbrock aluminum "super-cooling" water pump.
1965 Chevrolet Corvette Stingray Side View Of Compressor
A second mounting plate is... 
   
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1965 Chevrolet Corvette Stingray Side View Of Compressor
A second mounting plate is bolted to the compressor, which is then bolted to the main mounting plate. Ken's first design did not allow for adequate clearance between the exhaust manifold and the compressor volute, so he had to start all over--as he did on numerous other occasions. The next step was to mount the compressor head unit and plate to the engine block-mounting plate. Ken had to first rotate a V-belt type pulley (as all current pulleys are serpentine design) so that the supercharger pulley could be aligned with the other pulleys. The size of this pulley also determines the impeller speed--a critical aspect of supercharger boost--so Ken opted for a 3.70-inch pulley to keep the impeller speed below 42,000 rpm at 6,000 engine rpm. The pulley was then attached to the supercharger and lined up with the crank and water pump pulleys to determine the space needed between the two mounting plates. Three stainless steel spacers were then turned for this purpose. To add rigidity to main the mounting plate, a support was added to the front bolt of the F.I. base plate--another support at the bottom to the left-side motor mount--and for good measure, another brace to an adapter between the thermostat housing and intake manifold.
1965 Chevrolet Corvette Stingray Air Meter Ring0
Because the air meter was... 
   
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1965 Chevrolet Corvette Stingray Air Meter Ring0
Because the air meter was to be moved from the F.I. plenum to the supercharger inlet, it was necessary to fabricate an air meter adapter rings. Both adapters were turned from 6061 billet aluminum stock.
1965 Chevrolet Corvette Stingray Air Meter Connector
After the air meter was attached... 
   
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1965 Chevrolet Corvette Stingray Air Meter Connector
After the air meter was attached to the supercharger inlet using a 3 1/2-inch silicone connector and T-bolt clamps, it was time to design a new throttle linkage system. The best solution ended up being a 4-foot throttle cable unit from Lokar Performance Products. Attaching the cable to the air meter was not difficult, however, attaching the other end to the original F.I. bellcrank proved much trickier. The challenge was to design a second bellcrank that pulled the cable to open the throttle, as opposed to the original rigid linkage that pushed the throttle plate open.
1965 Chevrolet Corvette Stingray Air Meter0
With the air meter secured... 
   
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1965 Chevrolet Corvette Stingray Air Meter0
With the air meter secured to the supercharger inlet, it was obvious that a heat shield would need to be fabricated around the exhaust manifold. Ken removed the air meter to enable him to design a template that would be attached to the spark-plug shield brackets on the bottom and to the front valve cover screw on the top. The template design was transferred to a piece of thin sheetmetal to see how it would fit. After a number of trial bends, this revised pattern was traced onto 18-gauge sheet steel and folded into shape. He used spot-welds to hold the various bends and angles in place.
1965 Chevrolet Corvette Stingray Air Meter
After the air meter was adapted... 
   
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1965 Chevrolet Corvette Stingray Air Meter
After the air meter was adapted to the supercharger inlet and the throttle cable installed, Ken had to design an inlet for the air-meter-to-air filter. He started with a '63 air meter adapter and made a template to rotate the air-filter unit under the left fender. Brady Sheet Metal of Burbank California, then replicated the template using 18-gauge sheetmetal. A K&N air filter, PN RF-1008, was clamped to the 4 1/2-inch air inlet.
1965 Chevrolet Corvette Stingray Elbow Connector
Next, Ken next needed a 3-inch... 
   
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1965 Chevrolet Corvette Stingray Elbow Connector
Next, Ken next needed a 3-inch aluminum elbow for connecting the compressor discharge to the F.I. plenum inlet. Because of limited space, Ken needed a short radius that would require mandrel-bending equipment. He found that most shops that do this type of work are limited to smaller-diameter tubing so, after several months of searching, he was referred to Josh Deeds at Innovative Turbo Systems in Simi Valley, CA. Josh was able to mandrel-bend a 90-degree elbow using .065 aluminum tubing within a few days.
1965 Chevrolet Corvette Stingray Vacuum Circuits
With the major components... 
   
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1965 Chevrolet Corvette Stingray Vacuum Circuits
With the major components in place, it was time resolve the vacuum system problems related to boost in the intake system. Four circuits that relied on vacuum were modified with check valves to prevent internal or external problems from boost pressure. They include the crankcase vent at the F.I. plenum, the power-brake booster, the distributor vacuum advance, and the fuel bowl vent into the F.I. plenum. Each line was fitted with a check valve from Smart Products, Inc. in San Jose, CA.
0402Vet Blown65 16 Z
The Rochester F.I. idle circuit... 
   
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0402Vet Blown65 16 Z
The Rochester F.I. idle circuit requires air plumbed from the air meter to four nozzle blocks (that hold the nozzles in place) at each corner of the plenum. Because the air meter was moved some distance from the lines used for this purpose, a small K&N air filter, PN 62-1360, was used to filter the air at idle speeds. The 3/4-inch opening at the bottom of the air meter was capped with a rubber cover.
0402Vet Blown65 17 Z
The amount of fuel sent to... 
   
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0402Vet Blown65 17 Z
The amount of fuel sent to each nozzle is determined by a vacuum control signal generated by "a highly efficient annular venturi between the air-meter body and a diffuser cone" in the air-meter assembly (Corvette Shop Manual, pgs. 6M-34). Ken designed and fabricated a new line using 1/4-inch steel tubing. On the air-meter end, a 1/4-inch "O" ring is used to seal the line, and a 1/4-inch compression nut and 90-degree fitting are used at the fuel meter end. If this vacuum line has the smallest leak, the main fuel-control diaphragm will not function properly and drivability will be erratic. Another 1/2-inch line runs between fuel-meter main diaphragm housing and the air-meter adapter to vent gas fumes. This piece was fabricated from 1/2-inch aluminum tubing and connected to the original tubing.
0402Vet Blown65 18 Z
The Vortech supercharger uses... 
   
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0402Vet Blown65 18 Z
The Vortech supercharger uses engine oil to lubricate the gears that turn the impeller. On current small-block Chevy applications, Vortech recommends removing a 1/4-inch plug in the block located above the oil filter for the best source of filtered oil. Ken found that his '65 327 block was manufactured with a welch plug that would be difficult to remove, let alone tapping the block with a 1/4-inch NPT thread. He resolved this problem by inserting a 1/8-inch Tee in the line that is used for the oil-pressure gauge in the dash cluster. The fit is very close to other components, but it made a very clean installation. A return oil line is plumbed from the bottom of the supercharger gear case to the oil pan. Ken attempted to find an aftermarket oil pan to avoid cutting a hole in the original part, but found that current S.B.C. aftermarket pans are not designed for this vehicle. He finally gave in and cut a hole in the pan and welded a 1/4-inch NPT fitting in the left-front side. This was the only original part on the Vette that Ken had to modify in anyway.
0402Vet Blown65 19 Z
With the induction system... 
   
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0402Vet Blown65 19 Z
With the induction system complete, Ken turned his attention to driving the supercharger. Ken used a 1/2-inch Gates V-belt, PN 9555, that is 55 7/8-inch long to drive the blower pulley refered to in step 3. To keep the belt tight, he used an idler pulley (arrow) and eccentric as recommended by Frank Mirate at Burbank Auto Parts. This idler runs on the flat side of the V-belt and was originally used on mid-'80s Chrysler products. The upper radiator hose had to be relocated because the V-belt driving the compressor was in the way. This was accomplished by using an aftermarket thermostat housing outlet and relocating the water inlet on the radiator. After an hour or so of searching, Ken found a molded upper radiator hose that could be cut to fit exactly.
0402Vet Blown65 20 Z
Two vent lines remained to... 
   
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0402Vet Blown65 20 Z
Two vent lines remained to be fabricated. The first involved slightly bending a piece of 1-inch (outside diameter) tubing to connect the air-meter adapter to the crankcase vent, which is next to the distributor at the rear of the block. The second item was a 1/4-inch line from the exhaust manifold that provides heated air to the automatic choke.
0402Vet Blown65 21 Z
Once all of the necessary... 
   
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0402Vet Blown65 21 Z
Once all of the necessary brackets, braces, tubes, etc. were fabricated and the entire system assembled, Ken disassembled all of parts to send them to a plating shop. In the end, 50 pieces had been custom-made for this project, and Ken had scrapped 25 more pieces in the process of getting everything right!

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